Equipment appearance dimensions: Non-standard Main process: The main functions include wire, bottom plate assembly, yoke assembly, armature assembly, sheet riveting, core riveting, over-travel detection, shell assembly and detection, etc.
Equipment compatibility: Fully automatic production line, no station operators except visual inspection and packaging, only regular material preparation required Equipment efficiency: average production capacity is about 11k/8h, product one-time pass rate >98%, raw material loss ≤2%
Equipment maintenance: Easy equipment maintenance and quick replacement of spare parts
Application scope: Suitable for use in many makes and models of cars
Product advantages
Short cycle time, high precision, and high production capacity: the whole line production cycle is 3.5s, the production accuracy is as high as ±0.02mm, and the production capacity is up to 11k/8h. Flexible docking between single stations and setting up buffer areas: Belt conveyor lines are used for flexible connection between single stations. Connection, a buffer area is set up on the belt conveyor line to achieve one-by-one maintenance of simplex stations. Adopt PC+PLC integrated control system: IPC serves as the management level, responsible for the collection and analysis of production data, and serves as the interface with the customer's existing MES system. As the core of the control layer and single station, PLC integrates complex motion control, precise data collection and production processes and realizes data transmission.
Adopt industrial fieldbus technology with high stability: on-site execution equipment, the PLC it carries is controlled by remote I/0 driven by fieldbus.
Intelligent devices (cameras, lasers) are integrated into the entire production line industrial Ethernet through Ethernet, improving the efficiency of the equipment and making it easy to modify and diagnose. IPC reads production statistics and indicator test parameters through Ethernet, stores them in the database, and generates SPC curves to facilitate customers' product data analysis.
Established in 2013, Liyang Kunli Machinery Manufacturing Co., Ltd is a scientific and technological enterprise specializing in the R&D, transformation and production of industrial automation equipment and non-standard automation equipment. We are china Automatic Automotive Relay Assembly And Testing Equipment Suppliers and Automatic Automotive Relay Assembly And Testing Equipment Manufacturers, Factory. Equipped with dozens sets of precision machining equipment for machining, cutting and welding,etc, the company now has more than 20 design engineers, 5 software and PLC electrical engineers, 3 inspectors, and 16 key CNC technicians. Kuli company has been engaging in the innovation of automatization technology and solution to automatization, so as to promote the progress of the technology of smart factories, non-standard equipment and automated assembly lines. The company has made many technological breakthroughs and achieved success in the projects of high precision equipment, unmanned smart factories, etc, in the course of many years’research and development, and therefore a good range of high-tech, high-precision, cutting-edge products have been designed, developed and produced. The scope of R&D includes the following area: 1. Unmanned smart factories, flexible automation lines, non-standard auto equipment; the design and production of non-standard automatization of assembly lines, intelligent storage, stacking, palletizing and transportation, etc. 2. Stirring, coating, coiling, soft pack sealing, Lithium battery cleaning and assembling in the industry of new energy lithium battery and energy storage; the production process of automatization of energy storage assembly lines, etc. 3. The design of inspection robots(inspection of safe production, fire and water prevention, malfunction of equipment, etc), unmanned automated patrol scheme and relevant turn-key projects. 4. The integrated design of automatization of CCD vision . 5. The design of automatization scheme of AGV handling and integration projects. 6. The design of non-standard customized equipment, special equipment and automation production lines and relevant turn-key projects. Kunli company has been devoting to the R&D and innovation of high precision, cutting-edge equipment for more than a decade, and has accumulated rich technological experience in R&D and manufacture.
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Address: No.1, Kangping Road, Zhongguancun development zone, Liyang City, Jiangsu Province, China.
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